This online course will cover the fundamental principles and concepts used in process plant layout and piping design. Upon completion of this live online course, attendees will have a clear understanding of the design and engineering principles used in plant layout and piping design. The outcome will be a work force with the required skills and faster learning curves with minimal on the job training. This will increase productivity and shorten engineering and construction schedules. The process plants will get on stream quicker and operate with increased safety and reliability, satisfying the needs of the client.
YOU WILL LEARN
- Fundamental principles of chemical process technology
- Terminology and symbols used in plant layout
- Piping design and engineering principles
- Plant layout fundamentals, procedures and 3D modelling
WHO SHOULD COMPLETE THIS COURSE?
- Consulting engineers
- Chemical (process) engineers
- Designers and engineers involved in instrumentation and control of process plants
- Electrical designers and engineers
- Equipment designers and engineers
- Mechanical engineers
- Personnel from EPC (Engineering, Procurement and Construction) companies
- Personnel providing CAD support for plant layout and piping design
- Piping designers and piping engineers
- Plant maintenance personnel
PRE-REQUISITES
No previous knowledge, experience or qualifications are required to undertake this course, though an intermediate understanding of process plants is recommended.
- Project engineers
- Structural designers and engineers
COURSE OUTLINE
PLANT LAYOUT AND PLOT PLANS
- Plant layout specifications
- Codes
- Safety considerations
- Plot plans
- Equipment arrangement drawings
INTRODUCTION TO PROCESS PLANT LAYOUT AND PIPING DESIGN
- Plant layout fundamentals
- Procedures and workflow
- Physical quantities, units and trigonometry
FUNDAMENTALS OF PIPE
- Pipe dimensions
- Pipe data
- Pipe joining methods
- Pipe representation
- Common abbreviations
INTRODUCTION TO CHEMICAL PROCESSING METHODS
- Unit operations and unit processes
- Process Flow Diagrams (PFDs)
- Utilities
PIPING SYSTEM COMPONENTS
- Fittings – elbows, tees, reducers, end caps
- Fitting makeup and dimensions
- Flanges
- Valves
- Pipe racks
- Pipe supports
- Anchors and guides
- Piping isometrics
- Piping plans, sections, elevations
- 3D representation
EQUIPMENT USED IN PROCESS PLANTS
- Process equipment – reactors, towers, exchangers, vessels
- Mechanical equipment – pumps, compressors, turbines
- Equipment drawings, nozzle specifications, vendor drawings
PROCESS AND INSTRUMENTATION DIAGRAMS (PIDS)
- Equipment foundations and supports
- Instruments and instrument symbols
- Control valve manifolds
- Metre runs
PLANT LAYOUT AND PIPING DESIGN DOCUMENTATION AND TOOLS
- Line lists
- Equipment lists
- Bill of materials
- P&IDs
- Piping isometrics
- 3D models
- Piping specifications
- Piping codes